Currently, the PROCE55 application maintains the on-line connection to more than 100 machines. This will soon be extended to more than 500 machines. The machine data collection devices (simplified PLCs) are assembled and delivered by East-Gate under the name X4PCAM. TDK in Batam manufactures thermistors and employs 1,500 workers.
PROCE55 OEE application connected to machines and SAP identifies outages and their causes and automatically triggers relevant alerts (signal lights, SMS, etc.) to notify the machine maintenance and handling staff to eliminate downtimes. As stated by the process engineer Jozef Polozsányi: "The solution allows to react more quickly to outages and enhance the effectiveness of equipment usage."
Following the successful PROCE55 Warehouse implementation covering all logistic processes (goods receipt with quality control, controlled warehouses, external warehouses, semi-automatic warehouse management system
Toyota, production supply in Kanban mode on multiple lines), Miele Uničov production plant decided to implement PROCE55 Scheduling application. It allows planning the production order sequences for individual workplaces. The solution will be implemented in the second half of 2015, including integration with SAP.
maintenance specialists, representatives of leading companies offering maintenance services, representatives of major companies from a wide range of sectors and other academic experts. EastGate will be represented by Ivan Gallo, who will point out the topic of Maintenance in the context of Industry 4.0, while Juraj Sabaka will lecture on PROCE55 integrated maintenance and production processes. The conference is held in the High Tatras during 2nd and 3rd of June 2015.
East-Gate is delivering the mobile maintenance solution for Škoda Auto (car maker). The PROCE55 mobile application enabled servicemen to use their tablet computers for mobile troubleshooting more effectively,
even during SAP downtimes. It allows for on-line access to the maintenance documentation for more productive maintenance implementation. The solution is closely integrated with the SAP PM module. The initial phase of the project covers all plants in Mladá Boleslav, Kvasiny and Vrchlabí. Productive operation is scheduled for the second half of this year.
warehouse, manufacturing, shipping and barcodes. The solution is connected to the K2 ERP system. SAP integration is planned at a later stage. Full production use is planned for the second half of this year. The system integration and supply is covered by Ness Czech. Hanwha produces technical parts from expanded polypropylene EPP and high strength composite materials GMT. Its customers are major global automakers including Mercedes and BMW.
The international system integrator Atos became a partner of East-Gate. Atos is interested to use PROCE55 in their projects to automate business processes and integrate systems in manufacturing, logistics and maintenance.